Project Overview

This project involves the construction of AGV systems and supporting equipment for the transformer workshop. The scope includes the design, manufacturing, installation, and commissioning of the AGV delivery system. The system will be used for the transportation and delivery of products and raw materials, adopting a turnkey project approach

Project Challenges

Complex Environmental Adaptation

1. High Humidity and Wide Temperature Range:
   The high humidity (≤98%) and wide temperature fluctuations (4°C to +45°C) pose challenges for the equipment's performance and stability.

2. Altitude Considerations:
   The factory is located at an altitude below 2000m, requiring special attention to the insulation performance of electrical equipment.

3. Multi-Type AGV Coordination:
   Different types of AGVs must operate in the same environment, requiring solutions for path conflicts and communication delays.

4. System Integration Complexity:
   The project involves integrating multiple protocols and interfaces, adding complexity to system integration.

5. Maintenance Pressure:
   Continuous 24-hour operation imposes higher demands on equipment durability and maintenance.

6. Spare Parts and Maintenance Management:
   Managing spare parts and maintenance for different types of AGVs can be difficult.

Project Highlights

Technological Innovation

1. Hybrid Navigation Technology:
   The system uses a combination of laser SLAM and QR code hybrid navigation to ensure high-precision positioning and stable operation.

2. Intelligent Scheduling System:
   The scheduling system supports multi-type AGVs working together, optimizing path planning and improving overall efficiency.

3. High Production Capacity:
   With a two-shift operation, the system is designed to achieve a capacity of 24 units per day, meeting the high production demands.

4. Turnkey Project Approach:
   A one-stop service covering design, manufacturing, and installation ensures smooth project delivery and quick system deployment.

Reliability Assurance

1. Wide Temperature and Humidity Adaptation:
   The equipment is designed to operate in a wide temperature range (4°C to +45°C) and high humidity (≤98%), making it suitable for complex industrial environments.

2. Online Charging and Automatic Fault Detection:
   The system includes online charging and automatic fault detection mechanisms to ensure continuous 24-hour operation.

Project Benefits

Efficiency Improvement

1. Increased Production Capacity:
   The daily capacity reaches 24 units, resulting in a 30%-40% increase in annual production capacity, with a 20% improvement in production scheduling efficiency.

Cost Savings

1. Labor Cost Reduction:
   Labor costs are reduced by 1.5 to 2 million RMB per year, with a material loss rate reduction of 0.5%-0.7%.

Quality and Safety

1. Reduced Damage Rate:
   The product damage rate is less than 0.1%, and the system achieves zero collisions during operation, improving product consistency by 30%.

Management Upgrades

1. Data Traceability:
   The system achieves 100% data traceability, and the project serves as a benchmark for smart transformation in the industry.